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ASD-5000 is the smart valve positioner which offers incomparable and stable control processing performance and advanced self-diagnostics for control valves. ASD-5000 has an outstanding durability and it has an improved control performance thanks to non-contact sensors with accuracy. ASD-5000 has a wide and multi-lingual display that provides diverse information and a current control situation with graph.
Features
Easy to use
Detecting RA (reverse acting) or DA (direct acting) automatically regardless of wrong air connections
By-pass (auto/manual screw)
Logical trend and histogram collection
Providing a mounting bracket to meet IEC 60534-6-1 for linear valves
Supporting a NAMUR mounting pattern VDI/VDE3845 (IEC60534-6-2) and providing a multi-size mounting bracket for rotary valves
Improved display performance
Wide and multi-lingual full text graphical TFT LCD with high-resolution and clear graphic images
Provides 3 steps to re-size information on LCD
Shows a control history trend, a logical trend and histogram collection
HART communication
Non-contact position sensor
Magnetic position sensor (MPS, non-contact)
Resistant to vibration
Excellent temperature characteristics
Improved durability
Vibration and impact tolerant
Resistant to dirty air and humidity
Diagnostics
Self-diagnostics
Advanced diagnostics with 4 × pressure sensor
Valve signature
Valve step response
Partial stroke test (PST)
Options
Output position transmitter (4 – 20 mA)
2 × 24VDC software limit switch or 2 × SPDT mechanical limit switch
Position indication beacon (dome)
Stainless steel body (316SS)
Intrinsically safe Ex ia IIC Gb & Ex ia IIIC Db
HART communication (Ver. 7)
Fail-freeze function (stay at last position)
Solid body design
Aluminum housing / Epoxy-coated
High corrosion-resistant stainless steel 316 body
Protection class : IP66
Non-contact sensor providing high durability and improved control performance
Higher durability than a feedback lever type
Reduced hysteresis
Provides a remarkable control performance under a harsh working environment with vibration
Easy and quick auto-calibration
 Quick auto-calibration by pushing one button provides optimal positioner setting easily and fast.
Improved display (Advanced diagnostics option)
  ASD positioner has a wide display with high visibility and it’s possible to re-size information with 3 steps and available to show control graph on LCD.
Multi-lingual display (Advanced diagnostics option)
   English, Chinese and Korean are available on LCD and more languages are planned to add through a continuous update.
Self-diagnostics
  Advanced self-diagnostics is performed with pressure sensors installed inside of ASD positioner and results from self-diagnostics can be shown on LCD or transmitted over communication according to NAMURT NE107 standard.
Offline diagnostics (self-diagnostics)
•Loop current failure
•Loop voltage failure
•Supply air failure
•Auto calibration failure
•Position high / low limit
•Temperature high / low limit
•Supply air high / low limit
•Not calibrated
•Use small angle
•Deviation error
•TUNE-point adjust error
•PST Failure
•Use SHAPE parameter
•Valve friction high
•Check EMI / RFI
Online FDT DTM ( Device Type Manager)
It’s possible to make use of advanced of ASD positioner by using an online DTM
Available only with HART communication option
Online Diagnostics
• Valve signature (Advanced diagnostics option)
Valve signature is the result which records air pressure change and valve position according to ramp input signals. The following values about performance of valve control are obtained from this valve signature and it’s possible to confirm a current valve status(integrity)
a. Seating force
b. Friction
c. Spring range
• Valve step response
This is the result which shows a valve control status with on-off signals or on every 25% step.
a. Full stroke test
b. Normal step test
c. Large step test
d. Small step test
e. Trace test
• PST (Partial Stroke Test)
This is the function which records changes by operating the positioner with the set values automatically without influencing system in an automatic control mode.
It’s possible to confirm a valve status(integrity) by comparing the past one with the present one.
Technical specifications
ASD-5000 Smart valve positioner
Input
Standard
Supply power
Max.
Min.
Load voltage at 20mA
Impedance at 20mA
4 to 20mA, Loop powered
50mA
3.6mA
6.8V
340Ω
HART Communication ver.7
-Without advanced diagnostics
Load voltage at 20mA
Impedance at 20mA
7.8v
390Ω
-With advanced diagnostics (with 4 pressure sensors)
Load voltage at 20mA
Impedance at 20mA
9.5v
475Ω
Fail Freeze option (Fail freeze mode : Input signal <3.6mA)
-Standard
-HART Communication
-HART + Advanced diagnostics
8.3v, 415Ω @ 20mA
9.3v, 465Ω @ 20mA
11v, 550Ω @ 20mA
Output
Range
0 – 7 bar (0 – 100psi)
Air consumption
2.5 L.P.M
at 1.4 bar (20 psi) supply pressure
3.0 L.P.M
at 6 bar (90 psi) supply pressure
Air Capacity
250 L.P.M
at 1.4 bar (20 psi) supply pressure
300 L.P.M
at 6 bar (90 psi) supply pressure
Air Supply
Instrument air
Free of oil, water and dust acc. to
DIN/ISO 8573-1 pollution and oil
content according to class 3
Supply pressure
1.4 to 7 bar (20 to 100 psi)
Applicable actuators
Operating type
Linear, Rotary, Remote
Acting type
Single, Double
Action
direct action(DA), reverse action(RA)
Linkage Type
Travel range
Linear : 10 – 120 mm
Rotary : 30 – 150 rotation angle
Linkage-less Type
Travel range
Linear : 10 – 120 mm
Rotary : 30 – 150 rotation angle
Remote : 3, 5, 10, 15, 20, 30m
Other travel range on request
Characteristics
Linearity
<±0.5% F.S
Sensitivity
<±0.3% F.S
Hyteresis
<±0.3% F.S
Repeatability
<±0.2% F.S
Performance Characteristics
Linear, Shape (EQ%, Quick), User set
Enclosure
Material
Aluminum die-cast + Epoxy-coated
316 Stainless steel housing
Protection class
IP66
Pneumatic connections
PT 1/4
NPT 1/4
Electrical connections
PF 1/2
NPT 1/2
M20 x 1.5
Weight
2.4 kg – Aluminum die-cast
4.5g – Stainless steel 316
Hazardous area approvals
IECEx
ATEX
KCs
CCC / EAC
Intriniscally Safe,
Ex ia ICC T6/T5 Gb
Ex ia ICC T85 C, T100 C Db
Environtmental influences
Ambient temperature
Standard : -30 to 80C (2-22 to 176 F)
Operating temperature of LCD
-30 to 80°C (-22 to 176°F)
Vibration
2G, 5 to 400 Hz
Humidity
The dew point should be at least 10°C lower than the temperature of this device
Feedback options
Position Transmitter (Output signal)
Output signal
4–20mA, 2-wired
Supply voltage
12–30VDC
Load Limitation
Linearity
± 0.5%
Limit switches – Programmable software limit switches
Type
2 × software limit switch
Rating
24VDC
Limit switches – Micro switches
Type
2 × SPDT
Rating
5A @ 220VAC
Contact
Silver alloy
Ambient temperature
-30 – +85°C
Limit switches – Proximity sensors
Type
NAMUR NC or NO
Supply voltage
Nominal 8.2VDC (5 – 11 VDC)
Current consumption
Target not detected > 3mA
Target detected < 1mA
Ambient temperature
-40 – +100°C
Mounting brackets
Linear type
IEC 60534-6-1
Rotary type
IEC 60534-6-2
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